◉ Fasteners Engineering ◉ Large Series ◉ E-Shop

Headed Screw Insert - Type K

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Headed insert with hexagonal drive form (H) combined with internal thread. Innovative self-forming external thread for thermoplastics, thermosets and high density foams.

ECO-CONCEPTION
100 % RECYCLABLE

  • Shorter assembly and removal times
  • Eco-design, 100 % recyclable
  • Assembled and removed using an Allen wrench with the same dimensions as the hexagonal hole
  • Optimised thread favouring plastic flow during installation

Fasteners Engineering
Large Series – E-Shop

Div 5
Div 3
Div 6
Div 4
Div 1
Div 2
Image technique 1
Image technique 2
Part number Thread M (6H) Ext Thread (E x P) L (mm) D (mm) H (mm) HEX (mm) Well Ø*, soft to medium** Well Ø*, hard***Technical sheet 3D
IVK 030 071 R080 L 0M3 x 0.505 x 0.80681.12.54.4 - 4.64.6 - 4.8
 
IVK 040 092 R100 L 0M4 x 0.707.0 x 1.008101.23.26.4 - 6.66.6 - 6.9
 
IVK 050 114 R110 L 0M5 x 0.808 x 1.2510111.447.2 - 7.47.4 - 7.7
 
IVK 060 154 R130 L 0M6 x 1.0010 x1.5014131.458.8 - 9.19.1 - 9.4
 
IVK 080 164 R150 L 0M8 x 1.2512 x 1.8015151.4710.8 - 11.211.1 - 11.4
 
Headed Screw Insert – Type K

Phase
01

The tool positions the insert along its axis in the moulded well or drilling hole. self-drilling:

  • the material is forced back without making chips self-tapping:
  • the cutting slot cuts the material

Phase
02

The locknut or the tool mechanism separates the tool and the insert.
The material compresses the insert, holding it securely.

Chip tray

Lb Well depth:
To recover the chips produced during installation 
Insert length +2 à 3 mm

Open Well

The insert must be fully buried in the material:
Insert length +1 mm

Commodily plastics

60° chamber
Pc = 1 to 1.5 x ext. thread pitch

Technical plastics

& High-performances plastics & Light allows

ØL =Ø ext + 0.2 to 0.4 mm
PL =1 à 1.5 x ext. thread pitch
Pc =1 à 1.5 x ext. thread pitch

Torque & speed for tempered steel
type 2 screw insert

ØP / Well diameter

A larger hole will make it easier to fit the insert but at the expense of the holding force and torque resistance.
Plan a counterbore and/or a chamber to fit the insert more easily an ensure that it is flush with the surface of the material.

S / Wall sickness

Depends on the material elasticity and the stress on the assembly

Commodity plastics:
S ≥ 0.25 to 0.9 insert outer Ø

Technical & high performance plastics & light alloys:
S ≥ 0.2 to 0.6 insert outer Ø

Internal threadM2.5
M3
M4
M5
M6
M8
M10
M12
M14
M16
Speed of rotation
in r.p.m.
from 800
to 1300
from 600
to 900
from 400
to 700
from 300
to 450
from 240
to 350

Tests strongly recommended: our laboratory is at your disposal

Advantages

  • Ensures optimal assembly
  • Speed ​​of installation
  • Possibility of mounting the tool on a screwdriver or on a hand tool
  • Long version available if hole is difficult to access
Manual
Automatic

Training square

Counter nut

Reference Ø B D C
610 0 02500 M2.5 55 5 7
610 0 03000 M3 55 5 7
610 0 03500 M3.5 60 5 7
610 0 04000 M4 60 5 7
610 0 05000 M5 75 8 13
610 0 06000 M6 75 8 13
610 0 08000 M8 75 8 13
610 0 10000 M10 95 12.5 19
610 0 12000 M12 95 12.5 19

01

Fit a left-hand turn on the driving part of the tool. Mount the insert onto the tool with the slot or cutting holes facing down.

02

Engage the insert with light pressure at the start of installation to correctly form the first threads.

03

At the end of assembly, the insert must penetrate 0.1 to 0.2 mm ± 1/4 turn) below the surface of the part.

04

Using a wrench, lock the lock nut and unscrew the turn to the left to separate the insert from the tool. The stud of the tool is placed in the middle of the cutting slot so as not to block the clearance cutting chips.

Reference Ø C A D B
610 0 02500 M2.5 18 8 6.3 78
610 0 03000 M3 18 8 6.3 78
610 0 03500 M3.5 18 8 6.3 78
610 0 04000 M4 18 8 6.3 78
610 0 05000 M5 24 12.5 10 95
610 0 06000 M6 24 12.5 10 95
610 0 08000 M8 24 12.5 10 95
610 0 10000 M10 32 16 12.5 118
610 0 12000 M12 32 16 12.5 118

01

Adjust the depth stop so that the contact face of the tool penetrates 0.1 to 0.2 mm below the surface of the part.

02

Place the insert on the well.
Slot or sharp hole downwards.
Engage with light pressure.
Screw without pressure.

03

At the end of assembly, the insert must penetrate 0.1 to 0.2 mm ± 1/4 turn) below the surface of the part.

Product

Sub-family

Type

Thread

L

Outer Shape

Ø E

Materials

Specification

Example

I

V

K

0

3

0

0

6

0

M

0

5

0

L

0

Insert

Screw

non-split 60° ext. thread ISO metric pitch

Internal thread
M3 (1/10 of mm)

Total length 6 mm
(1/10 of mm)

Metric pitch

External diameter 5 mm
(1/10 of mm)

Brass CW 614N

None

Sub Families
Mouled-in
V Screw
Expansion
P Pressed-in
U Ultrasonic
Screw insert Type
K with head and thread 45° to bottom 160° – reversible + internal hexagon
H without head and 45° thread at 160° bottom – reversible + internal hexagon
1 non-split – 60° ext. thread, ISO metric pitch
2 with cutting slot – 60° ext. thread, fine pitch
7 flat-bottom thread, 3 cutting holes
9 with cutting slot for soft platics and wood

Materials
L Brass CW 614N
A Hardened steel
1 Inox 1.4305 (A1-303)
2 Inox 1.4567 (A2-304Cu)
4 Inox 1.4404 (A4-316L)
5 Inox 1.4571 (A5-316Ti)

Spécifications
0 None
N Nickel plating
ZnNi Zinc Nickel

(\*) : at half height of the insert (\*\*) soft (PP, PE) to medium (PA66/GF35) (\*\*\*) hard (PA66/GF40, PPA/GF30, PPS GF40, amorphous and thermosetting plastics).


Other materials or forms on study