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IU

Ultrasonic Insert - Type 1: unheaded

Headless
45° cross knurl increases torque resistance and holding force
Clean and fast ultrasonic or heat-transfer installation

  • Clean and fast ultrasonic or heat-transfer installation
  • 45° cross knurl increases torque resistance and holding force
  • Headless

Fasteners Engineering
Large Series – E-Shop

Div 5
Div 3
Div 6
Div 4
Div 1
Div 2
Image technique 1
Image technique 2
Part Number Thread M (6H) L Ø E Ø B Well Ø Recommended min. wall thickness (mm)Technical sheet 3D
IU 1 020 040 M036 L 0M2 X 0.4043.63.13.22
 
IU 1 025 040 M046 L 0M2.5 x 0.4544.63.94.02.3
 
IU 1 025 057 M046 L 0M2.5 X 0.455.74.63.94.02.3
 
IU 1 030 040 M046 L 0M3 x 0.5044.63.94.02.3
 
IU 1 030 057 M046 L 0M3 X 0.505.74.63.94.02.3
 
IU 1 035 071 M054 L 0M3.5 x 0.607.15.44.74.82.5
 
IU 1 040 040 M063 L 0M4 X 0.704.06.35.55.62.5
 
IU 1 040 072 M063 L 0M4 x 0.707.26.35.55.62.5
 
IU 1 040 081 M063 L 0M4 X 0.708.16.35.55.62.5
 
IU 1 050 082 M071 L 0M5 x 0.808.27.16.36.42.7
 
IU 1 050 095 M071 L 0M5 X 0.809.57.16.36.42.7
 
IU 1 060 095 M087 L 0M6 x 1.009.58.77.98.03
 
IU 1 060 127 M087 L 0M6 X 1.0012.78.77.98.03
 
IU 1 080 095 M102 L 0M8 x 1.259.510.29.59.63.5
 
IU 1 080 127 M102 L 0M8 X 1.2512.710.29.59.63.5
 
IU 1 100 127 M125 L 0M10 x1.5012.712.511.811.94
 
Ultrasonic Insert – Type 1: unheaded

Phase
01

The insert is forced into a moulded hole under the action of ultrasound.

Phase
02

Ultrasonic insertion causes localised melting of the plastic which flows into the specific profile of the insert.

Product

Sub-family

Type

Thread

L

Outer Shape

Ø C

Materials

Specification

Example

I

U

U

0

2

0

0

4

0

M

0

3

6

L

0

Insert

Pressed-in

Ultrasonic

Internal thread
M2 (1/10 of mm)

Total length 4 mm
(1/10 of mm)

Knurl

Largest diameter 3.6 mm (1/10mm)

Brass CW 614N

None

Sub-families
U Ultrasonic
V Screw
S Moulded-in
E Expansion
P Pressed-in

Heat / Ultrasonic insert type
1 Cross knurl, without head
2 Cross knurl, with head
3 Cross knurl, conical without head

Outer shape
M Knurl
H Hexagonal
R Round

Materials
L Brass CW 614N
A Hardened steel
1 Inox 1.4305 (A1-303)
2 Inox 1.4567 (A2-304Cu)
4 Inox 1.4404 (A4-316L)
5 Inox 1.4571 (A5-316Ti)

Specifications
0 none
1 ZnNi Zinc Nickel
N Nickelage