IU

Insert Ultrasonic Insert - Type 2: with head

With head
45° cross knurl increases torque resistance and holding force
Clean and fast ultrasonic or heat-transfer installation

Fasteners Engineering
Large Series – E-Shop

Div 5

Div 3

Div 6

Div 4

Div 1

Div 2

Image technique 1

Image technique 2

Part Number	Thread M (6H)	L (mm)	Ø A (mm)	Ø B (mm)	Well Ø (mm)	ØC (mm)	H (mm)	Recommended min. wall thickness (mm)
IU 2 020 046 R048 L 0	M2 X 0.40	4.6	3.6	3.1	3.2	4.8	0.5	2
IU 2 025 064 R055 L 0	M2.5 x 0.45	6.4	4.6	3.9	4	5.5	0.6	2.3
IU 2 030 064 R055 L 0	M3 X 0.50	6.4	4.6	3.9	4	5.5	0.6	2.3
IU 2 035 079 R064 L 0	M3.5 x 0.60	7.9	5.4	4.7	4.8	6.4	0.75	2.5
IU 2 040 047 R075 L 0	M4 X 0.70	4.7	6.3	5.5	5.65	7.5	0.7	2.5
IU 2 040 090 R071 L 0	M4 X 0.70	9	6.3	5.5	5.6	7.1	0.9	2.5
IU 2 050 106 R079 L 0	M5 x 0.80	10.6	7.1	6.3	6.4	7.9	1.1	2.7
IU 2 060 140 R095 L 0	M6 X 1.00	14	8.7	7.9	8	9.5	1.35	3
IU 2 080 140 R111 L 0	M8 x 1.25	14	10.2	9.5	9.6	11.1	1.35	3.5
IU 2 100 143R140 L 0	M10 X 1.50	14.3	12.6	11.8	11.9	14	1.6	4

The insert is forced into a moulded hole under the action of ultrasound.

Ultrasonic insertion causes localised melting of the plastic which flows into the specific profile of the insert.

Product

Sub-family

Type

Thread

Outer Shape

Ø C

Materials

Specification

Example

Insert

Pressed-in

Ultrasonic

Internal thread
M2 (1/10 of mm)

Total length 4 mm
(1/10 of mm)

Knurl

Largest diameter 3.6 mm (1/10mm)

Brass CW 614N

None

Sub-families
U Ultrasonic
V Screw
S Moulded-in
E Expansion
P Pressed-in

Heat / Ultrasonic insert type
1 Cross knurl, without head
2 Cross knurl, with head
3 Cross knurl, conical without head

Outer shape
M Knurl
H Hexagonal
R Round

Materials
L Brass CW 614N
A Hardened steel
1 Inox 1.4305 (A1-303)
2 Inox 1.4567 (A2-304Cu)
4 Inox 1.4404 (A4-316L)
5 Inox 1.4571 (A5-316Ti)

Specifications
0 none
1 ZnNi Zinc Nickel
N Nickelage